About Ointment Filling Machine
Ointment Filling Machine
Semi-automatic Paste filling machine is ideal for filling Yogurt, Curd, Chyawanprash, Chocolate syrup, Balm, Ointment, Jam, Ketchup, Chutney, and much viscous material in containers or pouches.
A single head Paste filling machine is a piston filler that can be combined (optional) with the lid/cap press or foil sealers for one stop packing solution.
The filling is done by the pneumatically operated piston. The stroke of the piston can be adjusted for the required quantity of product output. Once the bottle or jar is filled, the operator can put the jar under the foil sealer for an air-tight seal, or manually applies the lid on the jar and places it under the lid press for fixing the cap.
Precision Filling and High OutputEngineered for high dosing accuracy and rapid throughput, this machine supports a capacity of up to 300 kg/day. The 1% filling accuracy and drip-free, interchangeable nozzle ensure minimal wastage and consistent product quality, accommodating batch memory and digital production counting for efficient monitoring.
Advanced Clean-In-Place (CIP) SystemThe integrated CIP compatibility allows for effortless internal cleaning, reducing downtime and manual intervention. This system helps maintain hygiene standards, especially crucial for pharmaceutical and cosmetic industries, ensuring compliance with GMP standards.
Versatile Tube and Container SupportWith tool-less adjustment features, the machine handles a wide range of tube types-plastic, laminated, or aluminum-and containers up to 50 mm in diameter. Sealing options, including hot air, crimping, or ultrasonic methods, provide flexibility for diverse packaging needs.
FAQ's of Ointment Filling Machine:
Q: How does the Ointment Filling Machine ensure accurate dispensing of product?
A: The machine uses a drip-free, interchangeable nozzle and advanced dosing mechanism to deliver fillings within a 1% accuracy margin. Tool-less adjustment and digital controls help maintain precise dosing for tube/container sizes between 5 gm and 250 gm.
Q: What types of containers or tubes can be used with this machine?
A: It supports plastic, laminated, and aluminum tubes or containers with diameters ranging from 10 mm to 50 mm. Changeover is swift, thanks to its tool-less adjustment feature, making it highly versatile for various packaging formats.
Q: When should the Clean-in-Place (CIP) system be used, and what are its benefits?
A: The CIP system should be activated during product changeover or routine cleaning cycles. This automated cleaning method reduces manual labor, ensures hygiene, and minimizes production downtime, meeting GMP compliance requirements.
Q: Where is this machine suitable for use, and in which industries?
A: This filling machine is ideal for pharmaceutical, cosmetic, and food industries where precise filling and GMP compliance are critical. Its construction and automated features make it suitable for cleanroom and production line environments.
Q: What is the process for adjusting filling quantities or tube sizes?
A: Users can adjust the fill volume and accommodate various tube sizes using the tool-less adjustment feature and HMI touch screen. This simplifies quick changeovers, reduces set-up time, and eliminates the need for specialist tools.
Q: How does the machine enhance operational safety and efficiency?
A: The machine features overload protection, tube absence detection sensors, and a user-friendly HMI panel. These enhancements promote user safety, reduce errors, and streamline production monitoring with features like digital batching and memory.
Q: What warranty and support options are provided with this machine?
A: Both on-site and remote technical support are available under warranty, ensuring prompt resolution of technical issues and operational continuity for users.